Showing posts with label hobby. Show all posts
Showing posts with label hobby. Show all posts

Saturday, May 30, 2015

Kids Project: Pop Pop Boats



This weekend we decided to make our own pop-pop or putt-putt boats like the one in the movie Ponyo. We followed the directions from Science Toy Maker: http://www.sciencetoymaker.org/boat/


It took a couple hour-long sessions to make the pop-can flash engines. Luckily all four engines worked on the first try. Some were obviously more powerful than others. We also learned that the smaller, lighter boats go faster. The foam used for the hull is rigid extruded polystyrene made by Dow that we picked up form Lowe's. Thick, but stable enough to hold the boilers without additional weights.


Tuesday, January 27, 2015

Water Rockets

Intro

One day in the church parking lot, while waiting for an activity to begin, my step-brothers pulled out a bike pump and a soda bottle half filled with water. The lid of the soda bottle had a hole drilled inside with a bike tire stem poking out. They attached the pump to the bottle and pressurized the contents. Finally, one of them pointed the bottle up in the air and removed the cap. It rocketed out of his hands spewing water everywhere. That was my first introduction to water bottle rockets.

As kids we never took that principle any further. It wasn't until college when I learned that some people get very serious about building complex launchers and rockets. For me it has become a fun summer pastime, but not a serious hobby. I mostly enjoy launching rockets as a way to spend fun time with my children.

My Rockets

My first rocket no longer exists. I shot it so many times that the plastic got weak from landing and it exploded during pressurization. So unless you have a soft recovery system, I recommend retiring your pressure vessel after about 20 launches.

"Red Rocket", my second rocket, is a two-liter bottle with fins stolen from a firework. The nosecone is a Nerf football cut in half and hollowed to the correct weight. The fins and nosecone are attached by duct tape to allow fast repairs and relaunches. I've found duct tape to be very reliable and convenient in withstanding launch forces. These fins are too small to be really effective, so I'll probably replace them soon.
My family at the engineering competition, me holding "Red Rocket."
My family at the engineering competition, me holding "Red Rocket."

"One Night Wonder", my third rocket, was designed for an engineering competition at work. I procrastinated the build until the night before the competition. The nose cone was 3D printed, and I invented a circular fin that extends on launch. This system allowed the rocket to be fired from virtually any launcher design. With only a single good launch my rocket won second place for height, and first place for closest to target. The fin extension system used short sections of drinking-straw as linear bearings. The straws were cheap and thin and failed on the second launch. The design is sound and one I will duplicate with stronger materials.
"One Night Wonder" Maiden Flight
"One Night Wonder" Maiden Flight

"One Night Wonder" Maiden Flight
"One Night Wonder" Catastrophic Second Flight

My Launcher

I'll add a picture soon. You can find instructions on how to build a similar launcher from The King of Random. Or you can buy a kit from the Taylors. My current release mechanism uses a Clark Cable-Tie Launcher.

Useful Links

  • Dean's Benchtop - Dr. Wheeler was one of my professors and bosses in college. He is the one who re-introduced me to the world of water rockets.
  • Air Command Water Rockets - Lots of resources and tutorials.
  • Clifford Heath's Simulator - I don't know Clifford, but he wrote a nice simulator for modeling different rocket design parameters. I've found it to be reliable for making design choices. It also allows you to change launcher and nozzle parameters.
  • It's a Blast! - The Taylors were our neighbors while I was in college. They introduced me to the world of paper rockets. The pneumatic system I use for launching my water rockets is based on their launcher design.
  • 3D Printable Rocket Parts - Here are some water rocket parts that you can print with a 3D printer. I used a nosecone in the engineering challenge.

Wednesday, July 2, 2014

Build a 3D Printer

Intro

3D Printing is a manufacturing method in which a "printer" type machine is used to create objects.  Printers can get really fancy and expensive printing things like ceramics, metals and plastics. As a hobbyist I'll be focusing on Fused Deposition Modeling or FDM. This method pushes melted plastic out of a small nozzle and creates plastic objects layer by layer.

This page is just for me to store stuff about 3D printing. Honestly, most of my useful pages are stored in bookmarks on my browser, but the exceptional stuff I'll post here for others to reference.

Printers I Evaluated

  • Prusa i3
  • Rostock Mini Pro
  • RichRap 3DR
  • Kossel Mini
  • DeltaPrintr
  • PrintrBot Simple

What I Bought

I ended up buying a Rostock Mini Pro kit from 3DPrinterCzar. Happy Early Birthday!!! I could have sourced all the parts myself, but I want to spend time building and tinkering, not sourcing and purchasing. I also didn't document the build process, because many others have already done that (e.g. deltarap.org).

Things I Want to Print

  • Cell phone grip for playing games
  • Cell phone mount for game controller
  • Toy gears for the kids (and me)
  • Legos
  • Construx
  • Action Figures drawn by Lewis
  • Hobby Boxes
  • RPG Figures
  • Modular Storage (jewelry, tackle, hardware, electronics, etc.)
  • Headphone Stand
  • Custom Sun Glasses
  • Disposable Tweezers
  • Car Rack Mounts (to carry wood for example)
  • Parts for rubber-band guns.

Heated Bed

 The Rostock that I ordered does not come with a heated bed that would be required to print using ABS or nylon and other various materials. I perused various options for buying or building a heated bed. I'm going to either buy or make a round kapton tape heater. In the theme of DIY, reprap, etc I liked this post on using resistive wire. I think it might be cheaper to use an aluminum clad heater, but this one is easier for me to do. If I do it this way then I'll use thinner gauge resistance wire, but print a template for laying the wire. I'll put kapton tape over the template and lay the wire into the template grooves so it sticks to the tape. Then peel the template off and press the tape onto the bottom of the print table. It's all theoretical, of course, but I think I'll give it a try.

 Useful Links